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Alumina Extraction Problem. In the standard Bayer Process for refining bauxite to produce alumina, the dissolution of the alumina in the ore to form sodium aluminate is accomplished in autoclaves under high pressures varying from 70 to 200 pounds per square inch.

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The bauxite is blasted loose and washed to remove any excess clay. Bayer Process The second step is known as the Bayer process, which involves a combination of a chemical extraction and a mechanical separation to extract alumina (the base from of aluminium) from the bauxite.